Communication cabinet and a method for dust removal of communications cabinet filters

ABSTRACT

A communication cabinet, that includes: at least one fan, adapted to rotate at a first direction during a first period and to rotate at a second opposing direction during a second period; a controller, adapted to control the at least one fan; and at least one filter positioned to prevent dust from entering the communication cabinet and to allow air to exit the communication cabinet such as to remove dust from the filter during the second period. A method for dust removal from a filter, the method includes: providing communication cabinet that comprises the filter, whereas the filter is positioned so as to prevent dust from entering the communication cabinet; rotating at least one fan at a first direction during a first period such as to cool at least one communication circuit installed within the communication cabinet; and rotating the at least one fan at a second opposing direction during a second period such as to remove dust from the at least one filter.

RELATED APPLICATIONS

This application is a Continuation of and claims the priority benefit ofU.S. Utility Application 10/981,968 filed 04 Nov. 2004, COMMUNICATIONCABINET AND A METHOD FOR DUST REMOVAL OF COMMUNICATIONS CABINET FILTERS,which is incorporated herein by reference.

FIELD OF THE INVENTION

The present invention relates to communication cabinets and to methodsfor dust removal of communication cabinet filters.

BACKGROUND OF THE INVENTION

Modern network may include a large amount of communication cabinets thatare spread over large areas. In many cases the communication cabinetsare located several miles from each other. The large amount ofcommunication cabinets and the distances between these cabinetsincreases the cost of network maintenance.

It is known that heat buildup shortens the life of communicationequipment. Dust particles also can cause various malfunctions,especially when the communication cabinet is located in a humidenvironment. Dust can stick to communication equipment forming a layerthat increases the heat buildup.

Various cooling techniques are known in the art. A first techniqueutilizes perforated communication cabin walls or doors as well asinternally installed fans. This technique allows dust to enter thecommunication cabinet thus subjecting communication equipment within thecommunication cabinet to dust related failures.

In order to prevent dust and particles from entering the communicationcabinets some communication cabinets are equipped with filters. Airpasses though the filters, cools the interior of the communicationcabinet and is forced out of the communication cabinet.

Gradually, these filters get filled with dust and over time allowdiminishing amounts of air to enter the communication cabinet. As aresult the communication equipment within the communication heats andmalfunctions.

There is a need to provide a communication cabinet and a method for dustremoval of communication cabinet filters.

SUMMARY OF THE PRESENT INVENTION

A communication cabinet, that includes: (i) at least one fan, adapted torotate at a first direction during a first period and to rotate at asecond opposing direction during a second period; (ii) a controller,adapted to control the at least one fan; and (iii) at least one filterpositioned to substantially prevent dust from entering the communicationcabinet during the first period and to allow air to exit thecommunication cabinet such as to remove dust from the filter during thesecond period.

A method for dust removal from one or more filters, the method includes:(i) providing a communication cabinet that include the one or morefilters, whereas the one or more filters are positioned such as tosubstantially prevent dust from entering the communication cabinet; (ii)rotating at least one fan at a first direction during a first periodsuch as to cool at least one communication circuit installed within thecommunication cabinet; and (ii) rotating the at least one fan at asecond opposing direction during a second period such as to remove dustfrom the at east one filter.

BRIEF DESCRIPTION OF THE DRAWINGS

The present invention will be understood and appreciated more fully fromthe following detailed description taken in conjunction with thedrawings in which:

FIG. 1 illustrates a portion of a communication cabinet according to anembodiment of the invention;

FIG. 2 illustrates a communication cabinet according to an embodiment ofthe invention;

FIG. 3 is a schematic illustration of airflows within the communicationcabinet during a cooling period, according to an embodiment of theinvention;

FIG. 4 is a schematic illustration of airflows within the communicationcabinet during a dust removal period, according to an embodiment of theinvention;

FIGS. 5-6 are flow charts illustrating methods for dust removal,according to embodiments of the invention; and

FIG. 7 is a schematic diagram of a controller, according to anembodiment of the invention.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

FIG. 1 illustrates a portion 12 of communication cabinet 10 according toan embodiment of the invention. FIG. 1 illustrates the innerinfrastructure of communication cabinet 10, without any doors, walls orany communication equipment.

FIG. 2 illustrates portion 12 as well as multiple pivotally mounteddoors and walls of the communication cabinet 10.

The inventors used a BroadAccess™ communication cabinet of Teledatanetworks of Herzliya, Israel. The BroadAccess™ includes a large varietyof communication cabinets of different sizes that include one or morecommunication cages, and can support between sixty-four subscriber linesand one thousand and nine hundred subscriber lines. The communicationcabinets can be installed outdoor or indoor, and can be mounted invarious manners including wall mounting, pad mounting and floor levelmounting. It is noted that the invention can be applied in othercommunication cabinets of the BroadAccess™ family, as well as in othercommunication cabinets.

The inner space of communication cabinet 10 is divided to multiplesections (denoted 40-48 in FIGS. 3 and 4) in a manner that allows airand cables to pass through these sections, but this is not necessarilyso. It is noted that at least one communication cage can be installedwithin each of these sections.

It is noted that communication cabinet 10 can include one or more fansthat are positioned in various locations. For convenience of explanationit is assumed that multiple fans 16 are located in an upper inner wall14 of the communication cabinet 10.

The amount of fans 16 and filters as well as their position can varywithin the scope of the invention. For example, according to anembodiment of the invention fans are located in fan trays that arelocated under each communication cage. According to an embodiment of theinvention these fans participate in the dust removal but according toanother embodiment they do not participate. These fans can rotate at thesame direction, regardless of the rotation of fans 16, they can be shutdown or slowed during the dust removal period or even can rotate at afirst direction during cooling periods and rotate to an oppositedirection during a dust removal period.

Portion 12 has a rectangular shape and includes an inner upper wall 14in which six fans 16 are installed in a “T” formation. An upper section48 is defined between inner upper wall 14 and the top wall (or cover) 18of the communication cabinet 10. Conveniently, upper section 48 isdesigned such as to allow air sucked by fans 16 to exit thecommunication cabinet 10. The air can exit through apertures or openingsdefined by the top wall 18 and other parts of portion 12 such as theinner upper wall 14, by perforating portions of the top wall 18 or otherparts of portion 12. According to an embodiment of the invention air canexit through at least one shutter.

A complex of rods, flanges and panels (denoted 30) divide the spacebetween the inner upper wall 14 and the bottom wall 32 of thecommunication to four rectangular-shaped sections 40-46. Typically,communication equipment such as multiple communication boards arevertically positioned within dedicated rails that are connected todedicated communication cages (not shown) that are installed within twoupper sections 40 and 42. Typically, high power supply and additionalcircuitry are positioned in the lower sections 44 and 46.

Two sidewalls 70 and 72 are pivotally connected to portion 12. Thepivotal connection eases the access to communication equipment whilefacilitating to install the communication cabinet 10 near a wall.

Two front doors 50 and 52 are pivotally connected to portion 12. Eachdoor 50 and 52 has a single aperture within its lower portion. A firstfilter 60 is positioned within the aperture of first door 50 while asecond filter 62 is positioned within the aperture of second door 52.

Conveniently, air can flow through the inner space of communicationcabinet 10. During a first period (that can also be referred to as thecooling period) the fans 16 rotate such as to force air to enter theinner space through filters 60 and 62.

FIG. 3 is a schematic illustration of airflows 100 and 102 within thecommunication cabinet 10 during a cooling period and FIG. 4 is aschematic illustration of airflows 112 and 110 within the communicationcabinet 10 during a dust removal period.

It is noted that both FIG. 3 and FIG. 4 are out of scale. It is furthernoted that these airflow illustrate the flow through an emptycommunication cabinet 10. One skilled in the art will appreciate thatthe airflows within the various sections of communication cabinet 10shall vary when communication equipment is installed within the cabinet.It is further noted that the presence of communication equipment withinthe communication cabinet 10, the shape of the various sections(including the upper section 40) and the usage of multiple fans canalter the airflows (for example by inducing turbulences) but that airwill substantially follow one or more path that starts at filters 60 and62 and ends at shutters 80 and 82.

During a cooling period fans 16 rotate at clockwise direction and forceair that enters through filters 60 and 62 to flow (as illustrated byairflows 100 and 102) through sections 40 and 42, through fans 16 andthe upper section 48 and finally to exit the communication throughshutters 80 and 82. Typically, during the cooling period the filters 60and 62, and especially their outer surfaces, get filled with dust andparticles.

During a dust removal period fans 16 rotate at counterclockwisedirection and force air to flow (as illustrated by airflows 110 and 112)through sections 40 and 42 and to exit through filters 60 and 62. Theair that exits through filters can remove the dust.

Conveniently, during the dust removal period air is not allowed to enterthe communication cabinet 10, thus causing the communication equipmentwithin the communication cabinet 10 to gradually heat. The shutters 80and 82 are substantially closed during the duct removal period.

In order to prevent malfunctions, the dust removal period is relativelyshort. Its length can be determined by estimating the thermal behaviorof the communication cabinet 10 and especially the behavior ofcommunication circuitry within the cabinet 10. The dust removal periodcan also depend upon temperatures measured within one or more locationsof the communication cabinet 10.

FIG. 3 further schematically illustrates a controller 13 that controlsthe rotation of fans 16. It is noted that the control 13 controls thepolarity of power supplied to the fans by sending control signals topower supply 11. It is noted that various prior art methods and devicescan be used for controlling the fans and that the controller 13 can belocated within various locations of communication cabinet, includingwithin a communication cage.

FIG. 7 illustrates a controller 13, as well as various components of afan control circuitry, according to an embodiment of the invention.

Controller 13 is connected to airflow sensor 21, temperature sensor 27,memory unit 25 and communication equipment controller 23. Controller 13is also connected to power supply 11 and can control the polarity ofvoltage provided to fans. It is noted that other control signals andmethods can be applied.

According to an embodiment of the invention the sequence of coolingperiod and dust removal period can be repeated continuously. Controller13 sends appropriate control signals to fans 16 and in response theyforce air to exit filters 60 and 62 or to exit through shutters 80 and82.

Conveniently, the controller 13 is connected to a pair of relays thatcan select between two power sources such as to reverse the polarity ofvoltage supplied to the fans.

According to another embodiment, controller 13 can initiate a dustremoval session in response to signals provided to it by airflow sensor21 or temperature sensor 27. It can initiate a dust removal period whenthe airflow reduces to a predefined threshold or once a heating patternof the communication cabinet may indicate that one or more filters arepartially filled with dust. The pattern can be stored within memory unit25 and can even be updated by the controller 13.

The controller 13 can also initiate a dust removal period in response tothe status of communication equipment, as indicated by communicationequipment controller.

According to an embodiment of the invention the controller can shut downportions of the communication equipment when the temperature reaches apredetermined upper threshold.

According to another embodiment of the invention controller 23 can beconnected a transmitter and report the status of the communicationcabinet to a remote location. Thus, when failures occur or even whencommunication cabinet operates in a proper manner a remote location canreceive status information.

FIG. 5 is a flow chart illustrating a method 300 for dust removal from aone or more filters. Method 300 starts by stage 310 of providing acommunication cabinet that comprises at least one filter, whereas the atleast one filter is positioned such as to substantially prevent dustfrom entering the communication cabinet.

Stage 310 is followed by stage 320 of rotating at least one fan at afirst direction during a first period such as to cool at least onecommunication circuit installed within the communication cabinet. It isnoted that the fans 16 of FIG. 1 rotate at the same direction but inother configurations during the cooling period one or more fans thatbelong to a first group of fans can rotate at a first direction whileone or more fans that belong to a second group of fans rotate at asecond opposing direction.

Stage 320 is followed by stage 330 of rotating the at least one fan at asecond opposing direction during a second period such as to remove dustfrom the at least one filter. Stage 330 is followed by stage 320. It isnoted that the fans 16 of FIG. 1 rotate at the same direction but inother configurations during the dust removal period one or more fansthat belong to a first group of fans can rotate at the second directionwhile one or more fans that belong to a second group of fans rotate atthe first direction.

According to an embodiment of the invention the first period issubstantially longer than the second period. The inventors used a firstperiod of about one hour or few hours and a second period of about oneminute.

According to an embodiment of the invention method 300 further includesstage 315 of estimating a heating of at least one communication circuitwithin the communication and in response determining a length of thesecond period.

According to an embodiment of the invention stage 330 further includesreceiving an indication about a temperature of at least onecommunication circuit within the communication period and in responseadjusting the second period. Conveniently, the second period ends if themeasured temperature reaches a predefined threshold. It is noted thatthe length of the second period can depend upon said measurement alone(for example—the rotation to the second opposing direction continuesuntil the equipment reaches a certain temperature), or may be dependentupon said measurement and a predefined time period. The latter caninclude rotating at the second opposing direction until either apredetermined time passes or the measured temperature reaches thethreshold.

According to an embodiment of the invention stage 320 of rotating of atleast one fan during a first period includes forcing air from a lowportion of the communication chamber to a high portion of thecommunication chamber.

According to yet a further embodiment of the invention stage 320 furtherincludes allowing air to flow through at least one shutter and stage 330include substantially preventing air from entering the communicationcabinet via the at least one shutter.

According to various embodiments of the invention the length of eachperiod and even the manner in which fans are activated (for example theamount of activated fans) and by dynamically altered, either inaccordance to a predefined pattern or in response to signals provided tocontroller 13.

FIG. 6 is a flow chart illustrating a method 350 for dust removal from afilter. Method 350 differs from method 300 by stage 325 of checking ifthe airflow within the communication cabinet 10 is satisfactory. If so,stage 325 is followed by stage 320, else stage 325 is followed by stage330. The airflow can be measured by flow meters but can also beestimated in response to the thermal behavior of the communicationcabinet. For example if the communication cabinet reaches a certaintemperature or tends to heat more quickly in comparison to an expectedpattern than method 350 assumes that there is an airflow malfunction.

Those of skill in Variations, modifications and other implementations ofwhat is described herein will occur to those of ordinary skill in theart without departing from the spirit and the scope of the invention asclaimed. Accordingly, the invention is to be defined not by thepreceding illustrative description but instead by the spirit and scopeof the following claims.

1. A communication cabinet, comprising: at least one fan, adapted torotate at a first direction during a first period and to rotate at asecond opposing direction during a second period; a controller, adaptedto control the at least one fan and at least one filter positioned toprevent dust from entering the communication cabinet during a firstperiod and to allow air to exit the communication cabinet such as toremove dust from the filter during the second period.
 2. Thecommunication cabinet of claim 1 wherein the first period issubstantially longer than the second period.
 3. The communicationcabinet of claim 1 wherein at least one fan is positioned such as toforce air from a low portion of the communication chamber to a highportion of the communication chamber during the first period.
 4. Amethod for dust removal from a filter comprising: providingcommunication cabinet that comprises the filter, whereas the filter ispositioned such as to prevent dust from entering the communicationcabinet; rotating at least one fan at a first direction during a firstperiod such as to cool at least one communication circuit installedwithin the communication cabinet; rotating the at least one fan at asecond opposing direction during a second period such as to remove dustfrom the at least one filter.
 5. The method of claim 4 wherein the firstperiod is substantially longer than the second period.
 6. The method ofclaim 4 wherein rotating of at least one fan during a first periodcomprises forcing air from a low portion of the communication chamber toa high portion of the communication chamber.